CO-NELEMixing & Granulation
Engineered for exact material formula scaling, target granule development, and high-shear industrial preparation for Thailand's advanced manufacturing sector.
Precision micro-granulation system for high-value technical ceramics, battery active materials, and laboratory formula development in Thailand.
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Compact 2-liter capacity inclined intensive mixer. Reproduces production-scale counter-current shear dynamics with variable rotor speed control.
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Designed for alumina, zirconia, silicate, and electronic ceramic powders. Ensures binder dispersion without lump formation or structural degradation.
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Medium-scale industrial intensive mixer engineered for high-density refractory castables, friction materials, and glass batch preparation.
View Product DetailsAs Southeast Asia's industrial stronghold, Thailand's Eastern Economic Corridor (EEC) is accelerating towards high-tier material processing, demanding unprecedented precision in solids and slurry homogenisation.
The rapid growth of Chonburi, Rayong, and Chachoengsao industrial zones has placed high demand on raw material processing. Standard horizontal ribbon blenders and twin-shaft mixers can no longer satisfy the tight tolerances required by modern Thai manufacturing facilities.
Thailand’s ceramic hubs in Lampang and Saraburi require strict binder distribution and zero agglomeration. CO-NELE intensive mixers deliver high kinetic shear forces that evenly coat micro-granules, preventing structural micro-cracks during high-temperature firing.
Positioned as the "Detroit of Asia", Thailand is rapidly converting assembly capacity to Electric Vehicles (EVs). Processing cathode and anode pastes demands zero contamination, complete deagglomeration, and precise viscosity control achieved via inclined rotor action.
Information Gain Insight: Traditional mixing mechanisms rely on gravity flow and macro-convection. In contrast, an Intensive Mixer with an Inclined Pan System decouples material transport from the mixing process. The rotating pan delivers 100% material circulation to the high-speed rotor zone every single turn, completely eliminating "dead spots" and guaranteeing uniform shear energy input regardless of batch size.
An in-depth mechanical breakdown of energy dispersion, high-shear rotor dynamics, and binder liquid-solid interactions during industrial processing.
| Performance Benchmark | Conventional Twin-Shaft / Pan Mixer | CO-NELE Inclined Intensive Mixer | Operational Impact for Thai Manufacturers |
|---|---|---|---|
| Mixing Homogeneity (CV) | 5.0% - 8.0% (High risk of segregation) | < 1.2% - 1.5% (Micro-level) | Prevents batch rejections in high-spec ceramic and refractory production. |
| Rotor Tip Speed Range | 2.5 m/s - 6.0 m/s | 12.0 m/s - 32.0 m/s (Adjustable) | Enables complete deagglomeration of ultra-fine powders (silica fume, iron oxide). |
| Granulation Capability | Requires separate granulating equipment | Integrated mixing & granulating in 1 pan | Reduces capital expenditure (CapEx) and footprint in industrial plants. |
| Binder Consumption | Baseline (100% standard dosage) | 15% - 25% Reduction | Significantly cuts chemical raw material costs across continuous production cycles. |
| Discharge Efficiency | 85% - 92% (Residue buildup at walls) | 99.5%+ (Wall & bottom scrapers) | Eliminates batch cross-contamination; essential for multi-color or multi-formula lines. |
In standard mixers, mixing velocity is directly constrained by centrifugal forces—spin the vessel too fast, and material pins to the outer wall. CO-NELE Intensive Mixers overcome this physical limitation by separating the bulk material movement (handled by the inclined rotating pan at moderate speeds) from the intensive homogenization (handled by the counter-rotating or co-rotating high-speed rotor).
This structural decoupling allows process engineers in Thailand to adjust shear rates dynamically depending on the material state: high shear during dry dispersion, controlled shear during liquid addition, and low-shear rolling motion during granule growth.
Next-generation mixing equipment is evolving from passive mechanical vessels into intelligent cyber-physical process centers.
Integrated microwave moisture sensors and dynamic rotor torque feedback track micro-changes in slurry viscosity every 50 milliseconds. The Siemens PLC automatically adjusts liquid dosing valves to compensate for raw material humidity shifts in humid tropical climates like Thailand.
High-chrome alloy liners (up to 65 HRC) and tungsten carbide coated rotor blades are fitted with embedded thermal and vibration sensors. Plant managers in Rayong receive automated maintenance alerts before liner degradation impacts mix quality.
By optimizing fluid dynamics within the pan, the energy requirement per ton of processed material drops by up to 28%. Direct-drive planetary gearboxes eliminate belt slippage and friction losses, aligning with Thailand's BCG (Bio-Circular-Green) economy goals.
From custom electrical enclosures tailored for 380V/50Hz tropical environments to rapid spare part delivery across Chonburi and Bangkok.
Send 20-50 kg of your raw powder to our facility for full mixing kinetic analysis, bulk density curves, and particle sphericity reports.
Our CAD team provides complete civil foundation drawings, hopper integration specs, and electrical schematic packages.
On-site commissioning by field engineers or remote video guidance ensures seamless start-up and recipe programming.
Explore our complete range of specialized intensive mixers, laboratory granulators, and heavy-duty slurry production units available for direct delivery to Thailand.
Features a tilted rotating pan to maximize gravity-assisted turnover and intense rotor shearing. Ideal for dense refractories and dry mortar compounds.
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Heavy-duty drive train designed for tough refractory castables, corundum powders, and silicon carbide formulations with high wear resistance.
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Standard industrial flagship mixer providing continuous batch uniformity for glass batching, metallurgy, and environmental sludge treatment.
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Ultra-compact 1-liter laboratory unit designed for university research centers, material development labs, and micro-powder testing in Thailand.
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Versatile 5-10 liter scale lab mixer equipped with variable frequency drives, pneumatic discharge, and touchscreen data logging capabilities.
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Large-scale industrial production mixer featuring dual high-speed rotor tools and hydraulic discharge gate for high-throughput chemical plants.
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Hermetically sealed intensive mixer for EV battery manufacturing. Ensures ultra-fine carbon dispersion and bubble-free slurry homogeneity.
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Multipurpose lab granulator and intensive mixer designed for small-batch testing of specialized additives, pigments, and metallic powders.
View Product DetailsDirect technical answers from our engineering division regarding operational parameters, scaling, delivery logistics, and wear component maintenance.
While planetary mixers rely on orbital vertical arms for medium-viscosity concrete and ribbon blenders use horizontal convection for free-flowing powders, CO-NELE inclined intensive mixers tilt the entire pan and utilize a separate high-speed rotor. This forces 100% of the material through the high-shear rotor zone per revolution, producing micro-homogeneity (CV < 1.5%) and enabling integrated wet granulation in a single machine cycle.
All machines built for export to Thailand are pre-configured for 380V/50Hz 3-phase industrial power supply. Electrical control cabinets are upgraded with IP65 weatherproofing, tropicalized cooling modules, VFD heat sinks, and premium Schneider or Siemens components designed to handle Thailand's ambient temperatures and high relative humidity without thermal tripping.
For extreme wear applications like corundum ceramics or quartz-rich UHPC, CO-NELE supplies exchangeable liners made of high-chrome alloy steels (60-65 HRC) or tungsten carbide tile coatings. Under continuous operation with abrasive castables, liner sets typically last 60,000 to 100,000 batches, while mixing rotor blades are completely field-replaceable with standard metric hardware within 2 hours.
Yes. CO-NELE intensive mixers are designed with constant geometric tip-speed ratio scale-up principles. The kinetic energy input, rotor tip velocity (m/s), and pan wall angles of laboratory models (CEL01, CR02, CR04) map linearly to production models (CQM25, CRV19). This guarantees that recipe formulas developed in the laboratory yield identical bulk density, particle size distribution, and strength characteristics on full-scale production lines in Thailand.
Standard laboratory units (CEL series) are usually delivered in 15-20 days. Industrial models (CQM and CRV series) have a standard production lead time of 30-45 days. Equipment is ocean-shipped in heavy-duty sea-worthy wooden crates or flat-rack containers directly to Laem Chabang or Bangkok Port, with complete customs documentation (Form E for China-ASEAN FTA tariff benefits) provided.
Send your material technical specs, target hourly capacity, and process requirements to receive a customized engineering proposal and comprehensive CAD drawing package within 24 hours.
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