When should I choose a planetary counter-current mixer instead of a twin shaft mixer?

Choose a vertical-shaft planetary counter-current mixer when the mix is dry, fibre-reinforced, pigmented or ultra-high performance: UHPC, GFRC, refractory castables, dry-cast paving blocks and precast elements requiring homogeneity below 5% coefficient of variation. A twin shaft mixer is the more economical choice for high-throughput ready-mix and wet concrete above 2 m³ per batch, where cycle times of 30-45 seconds matter more than micro-homogeneity.

How long does a CO-NELE mixing pan liner and blade set last?

With standard high-chrome wear parts, liners and mixing arms typically run 90,000-150,000 batches on normal concrete and 40,000-60,000 batches on abrasive mixes such as refractory castables or quartz-rich UHPC. All wear parts are bolt-on and replaceable in the field, and CO-NELE keeps interchangeable spares for every model produced since 2004.

Can CO-NELE run a trial with my own raw material before I place an order?

Yes. Our laboratory in Qingdao operates lab-scale intensive mixers and granulators from 5 to 75 litres. Send 10-20 kg of your powder or aggregate with the target particle size, moisture and capacity, and our process engineers return a test report with granule sphericity, bulk density, mixing time and the recommended production model.

What voltage, documentation and after-sales support do export buyers receive?

Machines are built to the buyer's local supply (220V/380V/415V/440V, 50 or 60 Hz), supplied with CE-compliant electrical design on request, foundation and wiring drawings, an English operation and maintenance manual, and a 12-month warranty on the drive unit. Installation guidance is delivered by video commissioning or by resident engineers; spare parts ship from stock in Qingdao.

China high intensive mixer product mixing Castable Manufacturer, Machine

1 / 3

China high intensive mixer product mixing Castable Manufacturer, Machine

intensive mixer：mixing,granulation,reaction,emulsification,dispersion,plasticizing,forming,exhaust,crushing,fibrosis,decompositon,coalescence

Send Inquiry

Product Description

High intensive mixer product mixing Castable, high intensive mixer

Function of Intensive Mixer

mixing granulation reaction emulsification dispersion plasticizing forming exhaust crushing fibrosis decompositon coalescence

SPECIFICATIONS FOR CQM SERIES INTENSIVE MIXERS
Model		CQM10	CQM50	CQM100	CQM150	CQM250	CQM330	CQM500	CQM750	CQM1000
Mixing Silo	Mixing Volume	15	75	150	225	375	500	750	1125	1500
	Silo Dimensions	Φ350×275	Φ800×500	Φ850×600	Φ900×700	Φ1100×750	Φ1250×800	Φ1500×820	Φ1800×850	Φ1900×890
	Inclined Angle	30°	30°	30°	20°	20°	20°	20°	20°	20°
	Rotating Speed	36rpm	32rpm	22rpm	20rpm	19rpm	17rpm	16rpm	15rpm	11rpm
	Driving Motor Power	1.1KW	4.5KW	5.5KW	7.5KW	11KW	18.5KW	18.5KW	15KW	30KW
Mixing Rotor	Rotor Diameter	180mm	350mm	450mm	580mm	650mm	700mm	800mm	900mm	1000mm
	Rotating Speed	400rpm	700rpm	750rpm	600rpm	300rpm	500rpm	500rpm	500rpm	500rpm
	Driving Motor Power	4kw	15kw	22kw	22kw	37kw	75kw	75kw	75kw	75kw
Discharging Door	Discharging Way	Silo Inclines to Discharge		Hydraulic Central Discharge
	Pressure	70Kg/cm²
	Driving Motor Power	0.75kw	2.2kw

Main Features

• Intensive mixer can be designed according to countercurrent principle or cross flow principle.
• The mixer can drive the trough move together. At the same time, the mixing device can cut material. In the complex mixing, can get very good mixing effect.
• In the turning mixing trough, material be pushed by the scraper. The turn over promotes the mixing up and down.
• Mixing blade can strip the material at the bottom and side of mixer. Can shorten the discharging time.
• According to the mixture material, CO-NELE lets you choose from among a number of proven materials for inhibiting wear, Hardox liner, welding liner, ceramic liner.

Frequently Asked Questions

Q1 What is the main operating principle of an intensive mixer?

An intensive mixer operates on countercurrent or cross-flow principles. The rotating mixing pan transports material while high-speed rotor tools cut and mix, ensuring 100% material circulation and optimal homogeneity.

Q2 What industrial applications are CQM series intensive mixers used for?

CQM series intensive mixers are widely applied in refractories, ceramics, glass, metallurgy, foundry sand, chemical processing, building materials, and battery mass preparation.

Q3 What wear-resistant options are available for CO-NELE intensive mixers?

Depending on abrasive characteristics of the raw material, options include Hardox steel liners, weld-overlay wear plates, and high-performance ceramic liners to maximize working life.

Q4 How does the inclined mixing silo improve mixing efficiency?

The inclined angle creates a 3D gravity-assisted movement. Combined with the high-speed rotor and bottom/wall scrapers, it eliminates dead zones and shortens cycle times dramatically.

Q5 What capacity options are available in the CQM model line?

The CQM series ranges from compact lab-scale units like the CQM10 (15L mixing volume) up to large industrial scale models such as the CQM1000 (1500L mixing volume).