When should I choose a planetary counter-current mixer instead of a twin shaft mixer?

Choose a vertical-shaft planetary counter-current mixer when the mix is dry, fibre-reinforced, pigmented or ultra-high performance: UHPC, GFRC, refractory castables, dry-cast paving blocks and precast elements requiring homogeneity below 5% coefficient of variation. A twin shaft mixer is the more economical choice for high-throughput ready-mix and wet concrete above 2 m³ per batch, where cycle times of 30-45 seconds matter more than micro-homogeneity.

How long does a CO-NELE mixing pan liner and blade set last?

With standard high-chrome wear parts, liners and mixing arms typically run 90,000-150,000 batches on normal concrete and 40,000-60,000 batches on abrasive mixes such as refractory castables or quartz-rich UHPC. All wear parts are bolt-on and replaceable in the field, and CO-NELE keeps interchangeable spares for every model produced since 2004.

Can CO-NELE run a trial with my own raw material before I place an order?

Yes. Our laboratory in Qingdao operates lab-scale intensive mixers and granulators from 5 to 75 litres. Send 10-20 kg of your powder or aggregate with the target particle size, moisture and capacity, and our process engineers return a test report with granule sphericity, bulk density, mixing time and the recommended production model.

What voltage, documentation and after-sales support do export buyers receive?

Machines are built to the buyer's local supply (220V/380V/415V/440V, 50 or 60 Hz), supplied with CE-compliant electrical design on request, foundation and wiring drawings, an English operation and maintenance manual, and a 12-month warranty on the drive unit. Installation guidance is delivered by video commissioning or by resident engineers; spare parts ship from stock in Qingdao.

China CR04 Intensive Laboratory Mixer Manufacturer, Machine

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China CR04 Intensive Laboratory Mixer Manufacturer, Machine

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Product Description

CR04 intensive Laboratory Mixer is a high-intensity mixing equipment for laboratory use produced by Qingdao CO-NELE Machinery Co., Ltd. (CO-NELE). The following is an introduction to its characteristics, applications, working principles, etc.:

CR04 Intensive Laboratory Mixer Features

Capacity Applicable

The mixing capacity of CR05 is 25 liters, which is suitable for laboratory research, development and small-scale production.

Various Functions

It can be used for mixing, granulation, coating, kneading, dispersion, dissolution, defibration and other processes.

Good Effect

It can mix materials to a uniform effect, separate material transportation from the actual mixing process, and can be horizontal or shifted to meet different needs.

Wide Range of Application

It can handle ingredients with different dilutions from dry to plastic, paste, etc., and can achieve fiber dissolution and pigment crushing under high-speed tools, and can also achieve high-quality mixing at low speed.

Strong Scalability

The test results can be linearly converted to industrial scale, and the preliminary scale test can transition to large-scale production.

CR04 Intensive Laboratory Mixer Application Field

Ceramic Field: Processing of ceramic raw materials, such as molding compounds, molecular sieves, electronic ceramic components, cutting ceramics, etc.

Refractory Materials: Used to prepare molded products, prefabricated parts, mixtures and particles of oxide and non-oxide ceramic materials.

Concrete: Bricks, ceramsite, ceramsite concrete and other related materials for processing media.

Glass: Mixes glass powder, carbon, lead glass mixture, waste glass slag, etc.

Metallurgy: Used to process raw materials for pellet production, such as ultrafine ore with alkali agent, aggregate mixture, wood treatment zinc and lead ore, ore, etc.

Agricultural Chemistry: Used for mixtures of limewater complexes, dolomite, phosphate fertilizer, peat fertilizer, etc.

Energy & Battery Materials: Lithium battery positive and negative electrode materials, friction materials, flux, carbon and other industries.

Environmental Protection: Can process fly ash, slag, wastewater, sludge, etc.

Intensive Mixer Parameters

Intensive Mixer	Hourly Production Capacity (T/H)	Mixing Quantity (Kg/batch)	Production Capacity (m³/h)	Batch / Liter	Discharging Method
CR04	0.4	10-20	0.3	10	-
CR05	0.6	30-40	0.5	25	Hydraulic center discharge
CR08	1.2	60-80	1	50	Hydraulic center discharge
CR09	2.4	120-140	2	100	Hydraulic center discharge
CRV09	3.6	180-200	3	150	Hydraulic center discharge
CR11	6	300-350	5	250	Hydraulic center discharge
CR15M	8.4	420-450	7	350	Hydraulic center discharge
CR15	12	600-650	10	500	Hydraulic center discharge
CRV15	14.4	720-750	12	600	Hydraulic center discharge
CRV19	24	330-1000	20	1000	Hydraulic center discharge

Frequently Asked Questions (FAQ)

Q1 What is the CR04 Intensive Laboratory Mixer used for?

The CR04 Intensive Laboratory Mixer is high-intensity mixing equipment manufactured by Qingdao CO-NELE Machinery Co., Ltd. It is engineered specifically for laboratory R&D, testing, and small-scale production.

Q2 What mixing processes can the Intensive Mixer perform?

The mixer supports a wide variety of processing operations including high-uniformity mixing, granulation, coating, kneading, dispersion, dissolution, and defibration.

Q3 Can laboratory testing results be scaled up to industrial production?

Yes, the test results obtained from the intensive laboratory mixer feature strong linear scalability, allowing laboratory R&D parameters to easily transition to full-scale industrial production.

Q4 What material consistencies can this mixer handle?

It processes a broad spectrum of ingredients ranging from dry powders to plastic states and pastes. High-speed tools enable fiber dissolution and pigment crushing, while low speeds achieve gentle, uniform mixing.

Q5 What industries frequently utilize this intensive mixer?

Key application areas include ceramics, refractory materials, concrete, glass, metallurgy, agricultural chemicals, lithium battery electrode materials, and environmental waste processing.

Q6 What are the capacity parameters of the CR04 model?

The CR04 model offers a 10-liter batch capacity (10-20 kg per batch), with an hourly production throughput of 0.4 T/H (0.3 m³/h).