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CO-NELEMixing & Granulation
The CO-NELE HZS60 precast concrete mixing plant—featuring a high-end planetary mixer configuration—has a theoretical output of 60 m³/h and an actual production capacity of 30 m³/h. Its core unit is the CMP1000 vertical-shaft planetary concrete mixer.
Specifically engineered for C30–C60 grade stiff-consistency and ultra-high-strength precast concrete, this plant is the ideal choice for the large-scale production of concrete pipes, inspection wells, box culverts, PC wall panels, utility poles, and UHPC precast components.
Utilizing an integrated tower-style layout, the plant integrates seamlessly with gantry cranes, mold trolleys, and vibration-molding production lines, meeting the demands of precast factories for high-precision, continuous 24-hour production.
Compared to standard JS1000 twin-shaft mixers, the CMP1000 planetary mixer employs a 3D compound mixing trajectory (combining revolution and rotation) to achieve comprehensive, 360-degree mixing with no dead zones. It effectively resolves issues common to traditional twin-shaft mixers—such as uneven mixing at the shaft ends, material segregation, and dry material adhesion to the shafts—making it the premier upgrade choice for high-end precast factories seeking to enhance product quality and production efficiency.
PLD1600 multi-bin batcher (standard 4-bin configuration, with an optional 3-bin version); features an independent weighing hopper with a weighing accuracy of ±2%.
Uses a skirted, sealed belt conveyor for aggregates; employs screw conveyors for cement, fly ash, and slag powder, featuring an anti-segregation design.
CMP1000 vertical shaft planetary mixer with an effective discharge capacity of 1000L. Actual capacity of 30 m³/h for high homogeneity. Utilizes high-chromium wear-resistant alloy liners and patented parallelogram blades.
An elevated, integrated steel structure housing the weighing unit, planetary mixer, and an enclosed intelligent control room; includes safety staircases.
Two 100-ton cement silos (customizable), equipped with top-mounted pulse dust collectors, level indicators, and pneumatic arch-breaking devices.
Dual PLC + PC operation console; stores hundreds of mix designs; automatically records production output; supports remote monitoring.
Optional Features: High-pressure cleaning system; multiple safety interlock protections; integrated dust and noise control components.
| Item | Specification |
|---|---|
| Effective Discharge Volume | 1000L (1m³, matching HZS60 output) |
| Feeding Volume | 1500L |
| Main Mixing Power | 37kW |
| Discharge Power | 3kW (pneumatic discharge, hydraulic optional) |
| Mixing Structure | 2 groups planetary arms + side scraper + bottom scraper |
| Wear Part Material | Ni-hard alloy liner & blades, service life ≥50,000 batches |
| Total Mixer Weight | Approx. 6200kg |
| Applicable Concrete | Dry-rigid/semi-dry concrete, fiber reinforced concrete, UHPC, C60 high-strength precast mix |
Revolution & rotation composite track fully covers mixing pan, no blind spots at tank corners or shaft ends. The dispersion coefficient of powder in C60 concrete is less than 3% (vs 5%~8% of twin-shaft mixer). Cement & admixtures disperse into nano-level droplets, greatly reducing internal voids of precast parts, improving impermeability & compressive strength, eliminating finished defects like air holes, segregation & color difference.
Optimized for low water-cement ratio (0.28~0.32) dry mix for concrete poles & pipes. Strong shear force breaks stiff mixture rapidly without shaft sticking or wall adhesion, shortens mixing cycle to 45-60s for stable continuous feeding.
Uniformly mixes steel fiber, polypropylene fiber concrete, colored decorative precast mix & UHPC; twin-shaft mixers easily cause fiber agglomeration which leads to precast cracking.
Round fully enclosed mixing pan eliminates shaft-end slurry leakage. Large inspection door with safety switch, optional high-pressure cleaning nozzles for fast tank washing, cutting manual cleaning labor cost.
Tiny fluctuation of slump & air content between batches. Wall thickness & strength deviation of precast parts ≤2mm during mass production, cutting raw material waste & reject cost by over 9% for long-term operation.
High chromium alloy wear parts resist sand & stone impact. Hardened gear reducer delivers high torque & low noise, lower failure rate under non-stop operation than twin-shaft mixers.
High-end municipal precast factories, PCCP concrete pipe production lines, PC prefabricated construction workshops, concrete pole manufacturing plants, UHPC ultra-high performance precast factories, fiber reinforced concrete product plants.
| Theoretical Output | 60m³/h, stable actual output 48~55m³/h |
| Mixer Model | CMP1000 Vertical Planetary Concrete Mixer (replaces standard CHS1000 twin-shaft mixer) |
| Matching Aggregate Batcher | PLD1600 (3/4 bins optional, 4-bin recommended for precast yard) |
| Standard Cement Silo | 2×100T vertical cement silos (customizable capacity) |
| Discharge Height | 3.8~4.2m, suitable for direct feeding to precast mould trolleys |
| Total Installed Power | Approx. 112kW |
| Weighing Accuracy | Aggregate ±2%, Powder ±1%, Water & Admixture ±0.5% |
The HZS60 plant delivers a theoretical output of 60 m³/h, with a stable actual continuous production capacity between 48 to 55 m³/h (or 30 m³/h for specific high-homogeneity precast applications).
The CMP1000 vertical planetary mixer provides 360-degree mixing without dead zones using 3D compound mixing trajectories. It eliminates material segregation, shaft sticking, and uneven dispersion, making it far superior for stiff-consistency, fiber-reinforced, and UHPC precast concrete.
It is optimized for low water-cement ratio dry-rigid concrete, semi-dry mixes, fiber-reinforced concrete, colored decorative precast concrete, UHPC, and C30–C60 high-strength precast grades.
The plant achieves high precision batching with ±2% accuracy for aggregates, ±1% for powders (cement/fly ash/slag), and ±0.5% for water and chemical admixtures.
It is specifically designed for manufacturing concrete pipes, utility poles, box culverts, inspection wells, PC architectural wall panels, and high-performance UHPC precast components.
Yes, the mixer utilizes high-chromium Ni-hard alloy liners and blades with a service life exceeding 50,000 batches, coupled with a hardened gear reducer for reliable 24/7 continuous production.
