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CO-NELEMixing & Granulation
As a professional CO-NELE concrete batch plant manufacturer with proven global track records. Up to now, more than 5000 sets of our concrete batching & mixing equipment have been operating steadily across the world. Trusted by international contractors, ready‑mix producers, government infrastructure departments and temporary‑project builders, our foundationless batching stations deliver consistent, high‑quality ready‑mix concrete with outstanding cost‑saving and mobility advantages.
The working principle of the foundationless concrete batch plant follows a fully automated, closed-loop aggregate proportioning, feeding, mixing and discharging process. Different from traditional plants that rely on fixed concrete foundations for equipment stabilization, this foundation-free model adopts an integral skid-mounted steel load-bearing structure, which realizes self-stabilization through the overall gravity balance of the equipment and ground friction force, completing continuous standardized concrete production without foundation pouring. The entire working process is divided into six core steps, controlled intelligently by PLC system with high precision and full automation.
Sand, stone, gravel and other aggregates are stored in independent aggregate bins, while cement, fly ash and other powder materials are stored in matched cement silos. The high-precision load-cell weighing system receives instructions from the PLC control cabinet, and automatically performs quantitative batching according to the preset concrete mix proportion. The system supports accurate weighing of aggregates, powders, water and admixtures respectively, with minimal proportion error to ensure concrete quality compliance. Unlike traditional equipment that requires foundation fixation to avoid weighing deviation, the integrated steel base of our foundationless plant ensures overall equipment stability during weighing, effectively preventing data offset caused by equipment vibration.
After batching is completed, the aggregate discharge door is automatically opened, and qualified aggregates fall onto the belt conveyor. The conveyor system stably transports the aggregates to the mixing host. Powder materials are delivered to the mixing chamber through sealed screw conveyors, and water and chemical admixtures are pumped into the mixer through professional pipeline systems. The fully sealed feeding and conveying design avoids material leakage and dust pollution, ensuring on-site environmental compliance and material utilization rate.
Adopting a high-efficiency twin-shaft compulsory mixer, the equipment performs forced, three-dimensional stirring of all raw materials entering the mixing chamber. The professional blade structure ensures rapid fusion and uniform mixing of aggregates, powder, water and admixtures, eliminating dead mixing angles. Relying on the integral skid steel frame, the mixing host maintains stable operation during high-speed stirring, effectively offsetting the vibration generated by stirring. No fixed foundation restraint is needed, and the mixing uniformity and stirring efficiency are completely consistent with traditional foundation-type batching plants.
After reaching the set stirring time and uniform concrete quality, the PLC system automatically opens the discharging door of the mixer. The finished qualified ready-mix concrete is directly discharged into concrete transport vehicles or on-site storage bins to complete continuous discharging operation. The discharging speed is stable and controllable, which can perfectly match the progress of on-site construction projects.
The whole production process is controlled by an intelligent PLC system with manual and automatic dual modes. After one set of batching and mixing is completed, the system automatically resets parameters and enters the next production cycle, realizing uninterrupted batch production. Operators can adjust the mixing ratio, production speed and single-batch output in real time through the operating panel, with simple operation and strong controllability.
The core working advantage of the foundationless concrete batch plant lies in its self-developed integral heavy-duty steel skid base. The overall structural gravity of the equipment and the friction between the steel base and the compacted ground form a stable bearing system, which can resist the vibration displacement generated by long-term stirring and feeding. The integrated overall structure avoids the loose and offset problems of split equipment, realizing stable operation without reinforced concrete foundation, which is the fundamental reason why it can realize rapid installation and free relocation while maintaining high-precision production.
No foundation excavation, steel bar binding or concrete pouring. Save 30‑60% of site‑preparation time and cut civil‑engineering budget greatly.
Modular integrated design allows complete assembly within several days. Short lead‑in time makes your concrete project start production much earlier.
The whole plant can be quickly taken apart, transported and reinstalled to another construction site. Perfect for multi‑location, short‑term or moving projects.
Works well on compacted gravel ground, temporary construction yards, mountain‑zone road sites and areas where permanent foundations cannot be poured.
Equipped with high‑precision load‑cell weighing system, reliable twin‑shaft concrete mixer and fully‑automated PLC control cabinet. Concrete quality meets international construction standards.
Reduce extra foundation demolition cost after project completion. Less site‑clean‑up work when finishing construction tasks.
CO-NELE is a professional global concrete batching plant manufacturer specializing in the R&D, production and customization of foundationless concrete batch plants. With mature industrial technology and on-site operation experience, our full series foundation-free mixing equipment covers mini, medium and large production models, fully meeting diverse construction demands. Up to now, over 5000 sets of CO-NELE concrete batching plants have been running stably worldwide.
| Model | Theoretical Production Capacity | Matching Mixer Model | Aggregate Bin Volume | Weighing Accuracy | Total Power | Application Scene |
|---|---|---|---|---|---|---|
| HNZ25 | 25m³/h | CHS500 Twin-shaft Mixer/CMP1500 Planetary Mixer | 2×3m³ | Aggregate ±2%, Powder ±1% | 35KW | Small temporary projects, rural construction |
| HNZ35 | 35m³/h | CHS750 Twin-shaft Mixer/CMP750 Planetary Mixer | 3×3.5m³ | Aggregate ±2%, Powder ±1% | 48KW | Municipal small renovation, road maintenance |
| HNZ50 | 50m³/h | CHS1000 Twin-shaft Mixer/CMP1000 Planetary Mixer | 3×4m³ | Aggregate ±1.5%, Powder ±1% | 65KW | Highway, bridge, new energy construction |
| HNZ60 | 60m³/h | CHS1500 Twin-shaft Mixer/CMP1500 Planetary Mixer | 4×4.5m³ | Aggregate ±1.5%, Powder ±1% | 78KW | Medium-sized infrastructure projects |
| HNZ75 | 75m³/h | CHS2000 Twin-shaft Mixer/CMP2000 Planetary Mixer | 4×5m³ | Aggregate ±1%, Powder ±0.5% | 92KW | Large temporary construction sites |
| HNZ90 | 90m³/h | CHS3000 Twin-shaft Mixer/CMP3000 Planetary Mixer | 4×6m³ | Aggregate ±1%, Powder ±0.5% | 110KW | Engineering batch construction, emergency concrete supply |
| HNZ120 | 120m³/h | CHS4000 Twin-shaft Mixer/CMP4000 Planetary Mixer | 4×7m³ | Aggregate ±1%, Powder ±0.5% | 135KW | Large-scale municipal & infrastructure projects |
Our foundationless concrete batch plant fits perfectly for these construction projects:
We are a direct factory manufacturer, not a trading company. Till today, over 5000 sets of our concrete batching plants are running on global job sites. Massive real‑world operation data proves our equipment’s long‑term reliability.
Every foundationless concrete mixing plant undergoes full factory testing before shipment, complying with ISO 9001, CE and international industrial standards.
We provide technical guidance for on‑site installation, operation training, maintenance manuals and long‑term spare‑parts supply for overseas clients.
No intermediate markup. You get stable‑quality foundationless concrete batch plant at competitive ex‑factory price.
A: The working ground only needs to be flat, compacted, hard and load‑bearing enough to support the full weight of the plant. Soft mud, loose soil must be compacted in advance. No concrete foundation slab is required.
A: Yes. That is one of its biggest strengths. After simple disassembly work, the whole plant can be transported by truck and reassembled on your next construction location.
A: Standard production ranges from 25m³/h‑120m³/h. We also accept custom high‑capacity foundation‑free mixing‑station solutions.
A: Normally, a standard foundationless concrete batch plant can be fully installed and put into trial‑production within 2‑5 working days, depending on model size.
A: Yes. Vertical cement silos and horizontal cement storage tanks are available as matched optional accessories.
If you are looking for a reliable foundationless concrete batch plant manufacturer, welcome to send us your detailed requirements including expected hourly output, application project, local site situation and power supply condition. Our engineering team will send you a customized layout proposal and competitive price offer.
