Engineered for exacting batch reproducibility, micro-homogeneity, and strict particle size distribution in demanding Swiss manufacturing environments.
Compact high-shear intensive granulating unit ideal for technical ceramics, pilot scale batching, and high-value powder formulations requiring precise moisture distribution.
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Designed for continuous heavy-duty industrial granulation, featuring counter-current rotor kinematics and zero-dead-zone mixing pans for high-density pellets.
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Complete process solution integrating automated liquid dosing, controlled mechanical shear, and real-time granule growth monitoring for zero-dust processing.
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Precision laboratory granulator for R&D centers and universities in Switzerland. Exact 1:1 kinematic scaling parameters to industrial production models.
View Product DetailsSwitzerland stands as a global citadel of precision engineering, pharmaceutical innovation, high-tech ceramics, and sustainable materials processing. Operating within cantons such as Basel-Stadt, Zurich, Vaud, Zug, and Aargau requires equipment that complies with strict energy, safety, and environmental standards.
Swiss luxury watchmakers and micro-technical ceramic manufacturers require sub-micron powder homogenization (Zirconia Al2O3, SiC). CO-NELE granulating mixers ensure uniform spherical granule formation, preventing internal voids during ISO-static pressing.
With Basel being the hub of global pharma, processing active ingredients and excipients requires strict batch repeatability, rapid CIP/SIP cleaning, stainless steel contact surfaces (AISI 316L), and ATEX compliance for hazardous solvent environments.
Switzerland’s stringent waste recovery regulations demand efficient reprocessing of industrial dusts, fly ash, spent battery black mass, and metal slags into dense, transportable, reusable granules with minimal energy input.
Understanding why CO-NELE intensive granulating mixers outperform conventional tumbling drums, fluidized beds, and high-shear granulators in power consumption, yield, and granule strength.
Unlike standard mixers where mixing and agglomeration occur as passive secondary effects, the CO-NELE Granulating Mixer utilizes an inclined or vertical rotating mixing pan coupled with an independently driven, high-speed eccentric rotor.
CO-NELE is continuously advancing industrial processing capabilities for Swiss and European high-tech industries:
Real-time inline measurement of mix viscosity allows automated adjustment of liquid binder pump rates, ensuring exact granule diameter control (±0.2mm tolerance).
Tungsten carbide coated rotor blades, alumina ceramic pan linings, and polyurethane plates guarantee zero iron contamination for ultra-pure optical glass and battery powders.
Fully sealed dust-proof and explosion-proof designs (ATEX Zone 1/21) with inert gas purging (N2, Ar) for processing reactive lithium or pyrophoric metal powders.
| Process Parameter | CO-NELE Intensive Granulating Mixer | Fluidized Bed Granulator | Tumbling Drum / Disc Pelletizer | High-Shear Wet Mixer |
|---|---|---|---|---|
| Granule Sphericity (Degree) | 92% – 98% (Ultra-High) | 75% – 85% (Moderate) | 80% – 90% (Variable) | 70% – 80% (Irregular) |
| Batch Cycle Time | 3 – 8 Minutes | 30 – 60 Minutes | Continuous / Slow | 10 – 20 Minutes |
| Binder Dosing Consumption | Reduced by 15% – 30% | High (Diluted solution) | High (Surface spray) | Moderate |
| Energy Consumption / Ton | Lowest (High Efficiency) | Very High (Thermal blowers) | Low-Moderate | Moderate-High |
| Iron / Metallic Contamination | Zero Option (Ceramic/PU) | Low | High Wear Risk | Moderate Wear Risk |
Combining deep mechanical engineering heritage with modern digital fabrication to deliver unmatched capital return for global buyers.
Equipped with heavy-duty horizontal CNC boring machines, robotic welding stations, laser cutting centers, and dedicated gearbox dynamic test benches guaranteeing 100% precision tolerance.
Gearboxes are the heart of intensive mixers. CO-NELE designs and casts proprietary heavy-duty gearboxes built to withstand intense shock loads, high torque, and continuous 24/7 duty cycles.
Achieve European DIN quality, CE certification, and ISO standards at a fraction of local European OEM capital expenditure, dramatically accelerating plant ROI and lowering overall cost of ownership.
Ensuring frictionless installation, regulatory approval, and continuous operation for Swiss industrial buyers.
Explore our specialized equipment range engineered for challenging recipes across concrete, refractories, chemistry, ceramics, and advanced materials.
For high-performance concrete (UHPC), dry mortar, precast elements, and mobile batching plants across major civil engineering contracts.
Specialized mixing for refractory bricks, castables, technical ceramics, glass raw materials, and diamond powder compounding.
Turnkey batch processing for dry mortar, modified asphalt, fine chemical powders, and agricultural micro-granules.
Explore our complete product lineup serving alumina, magnetic materials, diamond powders, wet/dry granulation, and high-viscosity synthetic polymers.
Multipurpose industrial granulator accommodating flexible moisture ranges, variable rotor speeds, and rapid formula changeover.
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Engineered to transform fine, dusty chemical and mineral powders into free-flowing, high-density granules with minimal binder usage.
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Precision granulating unit tailored for ferrite, NdFeB, and soft magnetic powders, ensuring uniform density for pressing high-performance magnets.
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Specialized zero-loss granulator for synthetic diamond grit, CBN powders, and abrasive matrix compounding used in Swiss precision tooling.
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Produces highly spherical Al2O3 granules with controlled bulk density, replacing energy-intensive spray drying towers for press molding.
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High-capacity industrial unit combining mixing, kneading, and pelletizing for refractories, metallurgy, and hazardous dust recycling.
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High-yield granulator optimized for sticky, cohesive materials such as bentonite, clay compounds, and environmental absorbent media.
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Engineered for fine PTFE fluoropolymer resins, providing temperature-controlled friction mixing and uniform micro-pellet formation.
View Product DetailsDirect answers from our senior mechanical and process engineering team on trials, shipping, compliance, and custom configurations.
We invite clients to send 15–30 kg of raw powder or mix formulations to our Qingdao R&D testing center. Our engineers execute batch trials on lab-scale CEL01 and CEL05 intensive mixers, analyzing granule size distribution, sphericity (%), moisture retention, and bulk density. You will receive a comprehensive technical report accompanied by HD video recordings before confirming order specifications.
All machines delivered to Switzerland and the Schengen area are manufactured in strict compliance with the European CE Machinery Directive 2006/42/EC. We integrate premium Schneider Electric, Siemens, or ABB electrical controls configured for Swiss 400V 50Hz 3-Phase power. ATEX explosion-proof compliance (Zone 1/2 or 21/22) is also standard for chemical and solvent processing.
For abrasive applications, CO-NELE provides modular, bolt-on wear-resistant protection. Options include high-chrome alloy liners (HRC ≥ 62), tungsten carbide thermal spray coatings on rotor arms, silicon carbide/alumina ceramic pan tiles, or elastic polyurethane armor. All wear components are field-replaceable in hours.
Standard production timelines range from 30 to 50 days depending on machine capacity and custom options (e.g., ATEX rating, stainless steel grade). Shipping via ocean freight to Rotterdam, Hamburg, or Genoa with rail/truck transport into Switzerland (Zurich, Basel, Geneva) takes approximately 28 to 35 days. Air freight is available for urgent lab models.
Yes. Intensive wet granulators reduce energy consumption by up to 70% compared to spray drying towers. By applying mechanical forced shear and controlled binder atomization directly into dry powder, dense spherical granules (0.2 mm to 6 mm) are produced in minutes without requiring thermal evaporation energy.
Contact our senior process engineers today for technical consultation, material trial scheduling, and customized quotation packages for your Swiss plant.
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