China Intensive Mixer for PTFE Granulator Manufacturer, Machine

CO-NELE PTFE Granulator, equipped with CR intensive mixer, solves PTFE static, poor fluidity and bridging issues. High efficiency, 98% mixing uniformity, 0.5-5mm adjustable particles. Trusted by 10000+ global users, free pre-test & after-sales support.

Product Description

The CO-NELE CR Intensive Mixer is the core equipment tailored for PTFE granulation, integrating high-shear mixing and precision granulation in one unit. As a flagship model from CO-NELE (a 20-year leading manufacturer and national high-tech enterprise), it addresses PTFE's key pain points—static buildup, poor fluidity, and feeding bridging—delivering uniform, dense spherical granules for molding, extrusion, and sintering.

Intensive Mixer for PTFE Granulator
1

Core Technology & Working Principle

Powered by CO-NELE's intensive countercurrent mixing principle, the CR mixer uses a slow-rotating inclined drum and a high-speed reverse rotor to create a 3D turbulent field. This achieves:

1-Minute High-Uniformity Mixing (≥98%)

Eliminates PTFE agglomeration and static electricity.

3-Minute Precision Granulation

Shears mixed powder into round, burr-free granules (0.5–5mm adjustable).

Sealed, Dust-Free Operation

Prevents contamination and material waste.

2

Key System Configuration

Sealed Cavity

304 stainless steel, anti-static, residue-free, and easy to clean.

Wear-Resistant Mixing Tools

CO-NELE-selected alloy, frequency-controlled (500–1500r/min) for diverse PTFE formulas.

Heating/Cooling Jacket

Ambient to 80°C adjustable, optimizes PTFE fluidity for consistent granulation.

PLC Touchscreen Control

Precisely sets parameters (speed, time, temperature) with memory and fault alarm functions.

Safety Protection

Full enclosure, emergency stop, and static grounding; complies with ISO9001 and CE standards.

3

Core Technical Parameters

Parameter Specification
Model CR-500 / 1000 / 2000 (lab to industrial)
Capacity 50–500kg/h
Particle Size 0.5–5mm
Mixing Uniformity ≥98%
Motor Power 5.5–22kW
Noise ≤75dB
4

Main Advantages

PTFE-Specific

Solves static, bridging, and poor fluidity; ensures stable granule quality.

High Efficiency

4–5x faster than traditional equipment; saves space with integrated mixing/granulation.

Wide Adaptability

Handles pure PTFE and filled grades (graphite, carbon fiber, glass fiber).

Eco-Friendly & Safe

Sealed design eliminates dust; 304 stainless steel meets food/pharmaceutical standards.

Low Maintenance

Durable components reduce upkeep; CO-NELE provides 1-year warranty and lifelong technical support.

5

Applications

Widely used in the following industries for PTFE raw material processing:

Chemical (Seals, Valves) Mechanical (Bearings) Electronic (Insulators) Aerospace Food & Pharmaceutical New Energy

CO-NELE CR Intensive Mixer: The ultimate solution for high-quality PTFE granulation — efficient, stable, and reliable.

6

Frequently Asked Questions (FAQ)

What pain points does the CO-NELE CR Intensive Mixer solve in PTFE processing?

The CR Intensive Mixer specifically resolves key issues inherent to PTFE processing, including static electricity buildup, poor material fluidity, and feeding bridging. It produces uniform, dense spherical granules optimal for downstream molding, extrusion, and sintering.

How fast is the mixing and granulation cycle?

Thanks to the intensive countercurrent mixing principle, the system achieves a mixing uniformity of ≥98% within 1 minute and completes precision granulation within 3 minutes, making it 4–5 times faster than conventional equipment.

What particle sizes can be produced with this machine?

The mixer shears mixed powder into smooth, round, burr-free granules with an adjustable particle size ranging from 0.5mm to 5mm to match diverse production specifications.

Can the machine handle filled PTFE formulations?

Yes, the CR Intensive Mixer offers wide adaptability. It handles pure PTFE as well as various filled grades containing additives such as graphite, carbon fiber, and glass fiber.

What production capacities are available?

CO-NELE offers multiple models ranging from laboratory scale to industrial production (CR-500, CR-1000, and CR-2000), covering output capacities from 50kg/h up to 500kg/h.

What safety and quality certifications does the system meet?

The equipment is fully enclosed with emergency stop and static grounding features, using food/pharmaceutical grade 304 stainless steel, and fully complies with ISO9001 and CE international standards.

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