China Intensive Mixer Granulator Manufacturer, Machine

Industrial Intensive Mixer Granulator | Mixing and Granulation Technology Industrial intensive mixing granulator is a high-efficiency powder processing equipment that integrates multiple processes such as mixing, stirring and granulation. It can make uniform spherical particles from powdered raw materials and liquid binders in a short time.

Product Description

The CO-NELE large-scale industrial granulator is a high-performance device designed specifically for continuous, high-volume production environments. It transcends the limitations of traditional single-function equipment, integrating efficient mixing, precision kneading, and accurate granulation. It is dedicated to providing customers with stable, efficient, and controllable large-scale granulation solutions in industries such as ceramics, chemicals, metallurgy, new energy, and fertilizers. It is an indispensable core component of modern production lines.

The core challenge of large-scale industrial granulator equipment is how to maintain excellent uniformity and consistency after scaling up ideal laboratory processes thousands of times.
Core Value
  • Batch processing capacities range from 100 liters to 7,000 liters and even higher, meeting your annual production capacity needs of 10,000 tons.
  • The integrated design combines the functions of multiple devices into one, shortening process flow and significantly improving overall production efficiency.
  • A powerful power system and precise mechanical structure ensure that the motion trajectory of every batch and every ton of material is highly consistent with controlled conditions, fundamentally guaranteeing the uniformity and stability of pellet quality.

CO-NELE's large-scale industrial granulator addresses a core pain point in the industry: Say goodbye to the "black box" and "painful" process scale-up.

In the powder granulation industry, companies generally face a daunting challenge: even perfectly formulated formulations and processes developed in the laboratory, when scaled up to industrial production, often suffer from inconsistent pellet quality, unstable batches, and even require months of process re-exploration due to equipment differences and inaccurate parameter scaling. This not only results in significant waste of time and material costs, but also significantly delays product launch.

Our large-scale industrial granulator was developed to meet this need. It's more than just a piece of equipment; it's a complete solution centered on data, focused on process continuity and predictability, completely breaking down the barriers to scale-up from grams to tons.

Our Advantages: Beyond the Equipment

Choosing our large-scale industrial granulator means you get more than just a machine:

  • Proven Scale-Up Processes: We have extensive scale-up experience and data models from laboratory to industrial production to provide process support.
  • Turnkey Engineering Capabilities: We can provide turnkey solutions from a single machine to a complete production line including material handling, mixing, granulation, drying, and granulation.
  • Full Lifecycle Services: From installation and commissioning to preventive maintenance and spare parts supply, we provide professional technical services throughout the equipment's lifecycle.
Granulator Technical Parameters
Intensive Mixer Granulation/L Pelletizing disc Discharging
CEL01 0.3-1 1 Manual unloading
CEL05 2-5 1 Manual unloading
CR02 2-5 1 Cylinder flip discharge
CR04 5-10 1 Cylinder flip discharge
CR05 12-25 1 Cylinder flip discharge
CR08 25-50 1 Cylinder flip discharge
CR09 50-100 1 Hydraulic center discharge
CRV09 75-150 1 Hydraulic center discharge
CR11 135-250 1 Hydraulic center discharge
CR15M 175-350 1 Hydraulic center discharge
CR15 250-500 1 Hydraulic center discharge
CRV15 300-600 1 Hydraulic center discharge
CRV19 375-750 1 Hydraulic center discharge
CR20 625-1250 1 Hydraulic center discharge
CR24 750-1500 1 Hydraulic center discharge
CRV24 100-2000 1 Hydraulic center discharge
Granulator Applications

This equipment is widely used in all applications requiring granulation of superhard material powders:

Diamond/CBN grinding wheel manufacturing
Diamond saw blade and cutter head preparation
Granulating powder for polishing abrasive pastes
Geological drill bit and PCBN/PCD composite sheet substrate preparation
Granulator ball particle size display
Frequently Asked Questions (FAQs) about Diamond Powder Granulators
Q: What is the granular strength of diamond powder after granulation? Does it affect sintering?

A: We can precisely control granular strength by adjusting the binder type and dosage. The granule strength is sufficient for normal transportation and will decompose smoothly during the initial sintering process, without any negative impact on the final product.

Q: What is the approximate yield from powder to granules?

A: Our equipment is designed to minimize material loss. Dry granulation typically achieves a yield of over 98%, while wet granulation, due to the drying process, has a yield of approximately 95%-97%.

Q: Can you provide a pilot prototype for testing?

A: Yes. We have a professional laboratory (1L-50L capacity). Customers can provide raw materials for free granulation trials to verify the results firsthand.

Q: What batch capacity range can the granulator handle?

A: The equipment offers scalable batch processing capacities ranging from 0.3 liters up to 7,000+ liters, fully accommodating laboratory trials through to annual capacity requirements exceeding 10,000 tons.

Q: Does CO-NELE support complete production line engineering?

A: Yes, we provide full turnkey engineering capabilities covering raw material handling, intensive mixing, precision granulation, drying, and screening, along with complete lifecycle maintenance services.

Q: How does the system ensure batch-to-batch quality consistency during scale-up?

A: Through powerful energy input systems and precise trajectory design, the motion pattern of every ton of material matches controlled laboratory conditions, solving the scale-up challenge from laboratory grams to industrial tons.

Our Factory | Professional Granulator Equipment Manufacturer
co-nele

Instantly improve the competitiveness of your superabrasive products!

Whether you're in the R&D phase or urgently need to expand production capacity, CONELE's diamond powder granulator is the ideal choice.

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