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CO-NELEMixing & Granulation
CO-NELE Planetary concrete mixers can be used as a refractory castable mixer to produce various refractory materials, castables, refractory bricks, magnesium carbon bricks, high alumina bricks, etc.
The core working principle of the refractory planetary mixer is based on the compound motion of "revolution + rotation". The mixing system is composed of a mixing tank, mixing arms, mixing blades and a scraper device. When the equipment is working, the motor drives the planetary reducer to operate, and the mixing arms rotate around the central axis of the mixing tank (revolution) at a constant speed, while the mixing blades on the mixing arms rotate at high speed (rotation) to form a three-dimensional mixing track. This compound motion generates strong shearing, extrusion and stirring forces, which can quickly break up the agglomerated refractory raw materials and make all components fully contact and fuse.
CO-NELE vertical shaft planetary refractory castable mixer is innovatively developed on the basis of German technology.
Adopting advanced planetary mixing technology, the mixing arms rotate around the vertical axis (revolution) while rotating at high speed (rotation), forming a complex and comprehensive mixing track that covers the entire mixing tank without any dead corners. This unique mixing method ensures that refractory raw materials of different particle sizes, densities and properties (such as magnesia, graphite, binders and aggregates) are fully dispersed and mixed, avoiding uneven coating of aggregates that may reduce the high-temperature stability of refractory products. The mixing uniformity reaches over 99%, effectively guaranteeing the consistency and stability of the final refractory products.
Optimized structural design and high-power transmission system make the mixing efficiency increased by 30% compared with traditional mixers. It can complete the mixing process of refractory materials in a short time without damaging the original properties of the mixture, realizing efficient and gentle mixing.
The mixing tank and mixing blades are made of high-strength wear-resistant alloy steel, which is specially treated by quenching and tempering to have excellent wear resistance and corrosion resistance. It can resist the strong friction and corrosion of high-hardness refractory raw materials (such as corundum, silicon carbide) during the mixing process, and the service life is extended by more than 50% compared with ordinary mixers.
The equipment can be equipped with a complete set of automatic batching and feeding systems, realizing the integration of batching, mixing and feeding, reducing manual intervention, avoiding human error, and improving production efficiency and product consistency.
Our refractory planetary mixer is highly versatile and can be used for mixing various refractory materials, including dry materials, wet materials and semi-dry materials (such as refractory castable, refractory mud, magnesia carbon brick raw materials, high-aluminum refractory materials, etc.). It can also be widely used in related industries such as glass, ceramics, chemical industry and building materials, realizing one machine with multiple uses and improving the utilization rate of equipment. According to the production needs of customers, we can customize the mixing capacity, heating or cooling function of the equipment to meet the personalized production needs of different enterprises.
We provide a variety of models of refractory planetary mixers, with mixing capacity ranging from 50L to 4500L, which can be customized according to the actual production needs of customers.
| Item/Type | CMP50 | CMP100 | CMP150 | MP250 | MP330 | MP500 | MP750 | MP1000 | MP1500 | MP2000 | MP2500 | MP3000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Outp capacity | 50 | 100 | 150 | 250 | 330 | 500 | 750 | 1000 | 1500 | 2000 | 2500 | 3000 |
| Input capacity(L) | 75 | 150 | 225 | 375 | 500 | 750 | 1125 | 1500 | 2250 | 3000 | 3750 | 4500 |
| Mixing power(kw) | 3 | 5.5 | 2.2 | 11 | 15 | 18.5 | 30 | 37 | 55 | 75 | 90 | 110 |
| Mixing blade | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 1/3 | 2/4 | 2/4 | 3/6 | 3/6 | 3/9 |
| Side scraper | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Bottom scraper | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 2 | 2 | 2 |
Our refractory planetary mixer is specially designed for the production characteristics of the refractory industry, and is widely used in various refractory manufacturing scenarios, providing efficient and stable mixing solutions for enterprises:
If you are looking for a high-quality, efficient and stable planetary mixer for refractory, or need a customized refractory mixing solution, please feel free to contact us.
The mixer uses a compound "revolution + rotation" motion principle. The mixing arms rotate around the central axis while the blades rotate at high speed, forming a complex 3D track that covers the entire tank without dead corners.
It can handle dry, wet, and semi-dry materials including refractory castables, magnesia carbon bricks, high-aluminum bricks, refractory mud, corundum, silicon carbide, glass, and ceramic raw materials.
Due to its optimized structure and high-power transmission system, the mixing efficiency is increased by up to 30% compared with traditional mixers, providing rapid and gentle mixing.
CO-NELE offers models ranging from CMP50 to MP3000, with output/input mixing capacities spanning from 50L up to 4500L to fit various production requirements.
Yes, options such as 1-3 unloading doors, high-pressure cleaning devices, customized mixing blades, and heating/cooling functions can be customized according to customer needs.
